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 STC4054
800mA Standalone linear Li-Ion Battery charger with thermal regulation
Feature summary

Programmable charge current up to 800mA No external MOSFET, sense resistors or blocking diode required Constant current / constant voltage operation with thermal regulation to maximize charge rate without risk of overheating Charges single cell li-ion batteries directly from USB port Preset 4.2V charge voltage with 1% accuracy Automatic recharge Single charge status output pin Charge current monitor output for gas gauging C/10 Charge termination 25A supply current in shutdown mode Low battery voltage detect for precharge setting Soft-start limits inrush current TSOT23-5L package required and its ThinSOT package make it ideally suited for portable applications. The STC4054 is designed to work within USB power specifications. An internal block regulates the current when the junction temperature increases, in order to protect the device when it operates in high power or high ambient temperature. The charge voltage is fixed at 4.2V, and the charge current limitation can be programmed using a single resistor connectd between PROG pin and GND. The charge cycle is automatically terminated when the current flowing to the battery is 1/10 of the programmed value. If the external adaptor is removed, the STC4054 turns off and a 2A current can flow from the battery to the device. The device can be put into Shutdown Mode, reducing the supply current to 25A. The device also has a charge current monitor, under voltage lockout, automatic recharge. The device is packaged in TSOT23-5L.
TSOT23-5L

Applications

Cellular telephones PDAs Bluetooth applications Battery-powered devices
Description
The STC4054 is a constant current/constant voltage charger for single cell Li-Ion batteries. No external sense resistor or blocking diode is
Order code
Part number STC4054GR September 2006 Package TSOT23-5L Rev. 1 Packaging 3000 parts per reel 1/17
www.st.com
17
STC4054
Contents
1 2 3 4 5 6 Block diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Pin configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Maximum ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Electrical characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Typical performance characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Application information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
6.1 6.2 6.3 6.4 6.5 6.6 6.7 6.8 6.9 6.10 6.11 6.12 6.13 Charge cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 VCC Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Power ON pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 CHRG pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 PROG pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Programming charge current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 BAT pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Charge termination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Automatic recharge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Soft start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Thermal regulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Power dissipation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Stability considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
7 8
Package mechanical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Revision history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
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STC4054
Block diagram
1
Figure 1.
Block diagram
Block diagram
3/17
Pin configuration
STC4054
2
Figure 2.
Pin configuration
Pin connections (top view)
Table 1.
Pln N 1 2 3 4 5
Pin description
Symbol CHRG GND BAT VCC PROG Note Open Drain. This pin goes in low impedance when the STC4054 is in precharge or charge mode Ground pin This pin provides an accurate 4.2V output voltage and the charge current to the battery. Only 2A reverse current can flow in to the device when in Shutdown mode Input Supply voltage. The input range is from 4.25V to 6.5V. If VCCFigure 3.
Application circuit
4/17
STC4054
Maximum ratings
3
Table 2.
Symbol VCC VBAT VPROG VCHRG IBAT IPROG
Maximum ratings
Absolute maximum ratings
Parameter Input supply voltage BAT pin voltage PROG pin voltage CHRG pin voltage BAT pin current PROG pin current BAT short circuit duration PD TJ TSTG TOP Power dissipation Max junction temperature Storage temperature range Operating junction temperature range Value From -0.3 to 10 From -0.3 to 7 From -0.3 to VCC+0.3 From -0.3 to 7 800 800 Continuous Internally Limited 125 -65 to 125 -40 to 85 mW C C C Unit V V V V mA A
Table 3.
Symbol RthJC RthJA
Thermal Data
Parameter Thermal resistance junction-case Thermal resistance junction-ambient Value 81 255 Unit C/W C/W
5/17
Electrical characteristics
STC4054
4
Table 4.
Symbol VCC
Electrical characteristics
Electrical characteristics (VCC = 5V, CI = 1F, TJ = -40 to 85 unless otherwise specified) (Note 1).
Parameter Supply voltage Charge mode, RPROG =10K, VBAT = 3.5V Standby mode (charge terminated) ICC Supply current (Note 2) Shutdown mode RPROG not connected VCC < VBAT VCC < VUV VBAT Termination output voltage VCC = 4.3V to 6.5V, RPROG =10K Current mode RPROG=10K Current mode RPROG=2K IBAT BAT pin current Standby mode VBAT=4.2V Shutdown mode (RPROG not connected), TJ=25C Sleep mode, VCC=0V, TJ=25C IPRE VPRE Pre-charge current Pre-charge threshold VBAT<2.8V RPROG =2K TJ=25C RPROG =10K VBAT falling Hysteresis RPROG =10K VCC Undervoltage lockout VCC Low to High RPROG =10K Hysteresis RPROG =10K PROG Pin Rising VMSD Manual shutdown threshold PROG Pin Falling VCC Low to High TJ=25C RPROG =10K VCC High to Low TJ=25C RPROG =10K RPROG =10K RPROG =2K Current Mode RPROG =10K VCHRG=5V, VBAT=4.3V, RPROG =10K ICHRG=5mA 0.93 8 0.85 50 5 0.95 85 30 0.1 mA/mA 0.1 1.0 20 0.35 200 1.07 35 0.6 V A V mV 1.05 120 mV 50 20 2.8 70 3.7 50 1.15 4.158 90 465 0 Test Min. 4.25 150 150 21 17 17 4.2 100 500 -2.5 1 1 45 2.9 100 3.8 180 1.21 Typ. Max. 6.5 500 300 40 50 40 4.242 110 535 -6 2 2 70 3.0 130 3.9 300 1.30 V V mA mA A A A mA V mV V mV A Unit V
VUV
VASD
VCC-VBAT Lockout threshold
ITERM VPROG ICHRG VCHRG VRECHRG 6/17
C/10 Termination current threshold (IBAT/IBATC10) (Note 3) PROG pin voltage CHRG Pin current weak pull-down CHRG Pin pull-down voltage
Recharger battery threshold VFLOAT-VRECHRG, TJ=25C voltage RPROG =10K
STC4054 Table 4.
Symbol TLIM RON tSS TRECHARGE tTERM IPROG
Electrical characteristics Electrical characteristics (VCC = 5V, CI = 1F, TJ = -40 to 85 unless otherwise specified) (Note 1).
Parameter Junction temperature in constant current mode Power Fet "ON" resistance (Between VCC and BAT) Soft-start time Recharge comparator filter time Note 4 Termination comparator filter time Note 4 PROG pin pull-up current IBAT=0 to IBAT=1000V/RPROG VBAT High to Low IBAT Falling Below ICHG/10 0.75 400 Test Min. Typ. 120 600 100 2 1000 1 4.5 2500 Max. Unit C m s ms s A
Note:
1 2 3 4
The STC4054 was tested using a battery simulator and an output capacitor value about 4.7F Supply current includes PROG pin current but not include any current delivered to the battery through the VBAT pin ITERM is expressed as a fraction of measured full charge current with indicated PROG resistor Guaranteed by design
7/17
Typical performance characteristics
STC4054
5
Typical performance characteristics
Figure 4.
IBAT vs Supply voltage
Figure 5.
VBAT vs VCC
Figure 6.
IBAT vs temperature
Figure 7.
VPROG vs temperature
Figure 8.
IBAT/IPROG vs temperature
Figure 9.
IBAT vs VPROG
8/17
STC4054
Typical performance characteristics
Figure 10. IBAT/IPROG vs VCC
Figure 11. VCHRG vs temperature (CHRG pin output low voltage)
Figure 12. ICHRG vs temperature (CHRG pin weak pull down current)
Figure 13. Power FET "ON" resistance
Figure 14. IBAT vs VBAT
Figure 15. Recharge battery threshold voltage vs. temperature
9/17
Application information
STC4054
6
Application information
The STC4054 uses an internal P-Channel MOSFET to work in constant current and constant voltage method. It is able to provide up to 800mA with a final regulated output voltage of 4.2V 1% in full temperature range. No blocking diode and sensing resistor are required. It is also possible to use an USB port as power supply voltage.
6.1
Charge cycle
A charge cycle begins when the voltage at the VCC pin rises above the UVLO threshold level, the RPROG program resistor of 1% is connected between the PROG pin to GND pin and when a battery is connected to the charger output. If the battery voltage is below 2.9V, the charger enters in Trickle Charge mode. In this condition, the device supplies 1/10 of the programmed charge current to bring the battery voltage up to safe level otherwise the life of a battery is reduced. If the BAT pin voltage is higher than 2.9V the charger enters in Constant Current Mode. When the BAT pin voltage is close to the final float voltage (4.2V) the device enters in Constant Voltage Mode and the charge current begins to decrease. The charge cycle is terminated when the current drops to 1/10 of the programmed value.
6.2
VCC Pin
Input Supply Voltage. This pin is used to supplie the device in the range from 4.25V to 6.5V voltage. A bypass capacitor of 1F is recommended for use. When VCC value drops of 30mV of the BAT pin voltage, the device enters in Shutdown Mode, dropping IBAT to less than 2A.
6.3
CHRG pin
This is a flag open drain. It indicates three different status of the output. When the charge is in progress this pin is pulled low instead at the end of the charge cycle, a weak pull down of approximately 20A is connected to the CHRG pin, indicating a present supply power; if the flag is forced high impedance an under voltage condition is detected.
6.4
PROG pin
Charge Current Program, Charge Current Monitor and Shutdown Pin. The charge current is programmed by connecting a 1% resistor, RPROG, to ground. When the device is charging in constant current, the value of voltage on this pin is 1.0V. In other conditions, the voltage on this pin can be used to measure the charge current using the following formula: IBAT = (VPROG/RPROG)*1000 The PROG pin is used to shut down the device, disconnecting the program resistor from ground a 1A current flows to pull the PROG pin high. If the value of this Pin is 1.21V (shutdown threshold voltage), the device enters Shutdown mode and the input supply current drops to 25A. Driving this pin to voltage beyond 2.4V a current of 35A flows into the device from PROG pin.
10/17
STC4054
Application information
6.5
Programming charge current
The RPROG resistor is used to set the charge current value. The battery charge current is 1000 times the Prog pin current value. The program resistor and the charge current are calculated using the following formula: RPROG=1000*VPROG/IBAT; The charge current out of the BAT pin can be monitored through the PROG pin voltage using the following equation: IBAT=(VPROG/RPROG)x1000
6.6
Charge status indicator (CHRG)
The charge status output has three different states: Strong pull-down (~10mA), weak pulldown (20A) and high impedance. The strong pull-down indicates that the device is charging the battery. Weak pull-down indicates that VCC meets the UVLO conditions and the device is ready to charge. The last status high impedance indicates an insufficient voltage is applied to the VCC pin or the voltage on VCC is less than 100mV above the BAT pin voltage.
6.7
BAT pin
Charge Current Output pin. It provides charge current to the battery and regulates the final float voltage to 4.2V. An internal precision resistor is used as a feedback loop to compare the VO with the reference.
6.8
Charge termination
A charge cycle is terminated when the final float voltage is reached consequently the charge current falls to 1/10th of the programmed value. The charge is over when the PROG pin voltage falls below 100mV for longer time than tTERM (~1ms). The charge current is latched off, the device enters in standby mode and the input supply current drops to 200A.
6.9
Automatic recharge
The device restarts the charge cycle when the battery voltage falls below 4.05V to maintain the battery capacity value higher than 80%. During the recharge time, the CHRG pin goes low state.
6.10
Soft start
When a charge cycle starts, a internal soft start circuit minimizes the inrush current. At starting phase, the charge current ramps from zero to the full scale in a 100s period time.
11/17
Application information
STC4054
6.11
Thermal regulation
An internal thermal feedback loop reduces the output current if the die temperature attempts to rise above a present value of approximately 120C. This feature protects the device from excessive temperature and allows the user to push the limits of the power handling capability of a given circuit board without risk of damaging the device.
6.12
Power dissipation
It is very important to use a good thermal PC board layout to maximize the available output current. The thermal path for the heat generated by the IC is from the die to the copper lead frame through the package leads and exposed pad to the PC board copper. The PC board copper is the heat sink. The footprint copper pads should be as wide as possible and expand out to larger copper areas to spread and dissipate the heat to the surrounding ambient. Feed through vias to inner or backside copper layers are also useful in improving the overall thermal performance of the device. Other heat sources on the board, not related to the device, must also be considered when designing a PC board layout because they will affect overall temperature rise and the maximum output current.
6.13
Stability considerations
The STC4054 contains two control loops: constant voltage and constant current. The constant-voltage loop is stable without any compensation when a battery is connected with low impedance leads. Excessive lead length, however, may add enough series inductance to require a bypass capacitor of at least 1F from BAT to GND. Furthermore, a 4.7F capacitor with a 0.2 to 1 series resistor from BAT to GND is required to keep ripple voltage low when the battery is disconnected.
12/17
STC4054
Package mechanical data
7
Package mechanical data
In order to meet environmental requirements, ST offers these devices in ECOPACK(R) packages. These packages have a Lead-free second level interconnect. The category of second Level Interconnect is marked on the package and on the inner box label, in compliance with JEDEC Standard JESD97. The maximum ratings related to soldering conditions are also marked on the inner box label. ECOPACK is an ST trademark. ECOPACK specifications are available at: www.st.com.
13/17
Package mechanical data
STC4054
TSOT23-5L MECHANICAL DATA
mm. DIM. MIN. A A1 A2 b C D E E1 e e1 L 0.3 0 0.7 0.3 0.08 2.9 2.8 1.6 0.95 1.9 0.6 11.8 TYP MAX. 1.1 0.1 1.0 0.5 0.2 27.6 11.8 3.1 114.2 110.2 63.0 37.4 74.8 23.6 MIN. TYP. MAX. 43.3 3.9 39.4 19.7 7.9 mils
7282780B
14/17
STC4054
Package mechanical data
Tape & Reel SOT23-xL MECHANICAL DATA
mm. DIM. MIN. A C D N T Ao Bo Ko Po P 3.13 3.07 1.27 3.9 3.9 3.23 3.17 1.37 4.0 4.0 12.8 20.2 60 14.4 3.33 3.27 1.47 4.1 4.1 0.123 0.120 0.050 0.153 0.153 0.127 0.124 0.054 0.157 0.157 13.0 TYP MAX. 180 13.2 0.504 0.795 2.362 0.567 0.131 0.128 0.0.58 0.161 0.161 0.512 MIN. TYP. MAX. 7.086 0.519 inch
15/17
Revision history
STC4054
8
Table 5.
Date
Revision history
Revision history
Revision 1 Initial release. Changes
04-Sep-2006
16/17
STC4054
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